Business

 

Star Granite bespangles in SL
By Naomi Gunasekara
At mid-day, buyers were busy pondering over sandy-blue sinks and forest-green tables at the entrance to Star Granite, Minuwangoda. Emerging from a room behind a mass of granite, Director Dimuthu Wickramasinghe assisted the buyers in choosing the varieties that best suited their budget. A relatively new establishment, Star Granite, acquired 20 percent of the market share within the first two years of business in the granite manufacturing sector.

Blocks of raw granite waiting to be cut

Established in 1998, Star Granite is a subsidiary of Star Industries, specialising in quarrying, manufacturing and trading in granite and marble from quarries in Sri Lanka, India and Italy. Its products include granite and marble slabs and tiles that are machine-cut to suit the requirements of customers, granite circles and tops with pedestals, washbasin counters, kitchen tops, sinks, pillars and monuments.

Situated at Minuwangoda along the Minuwangoda-Kurunegala Road, Star Granite manufactures varieties like Lanka Teak, Rakwana Green, Star Blue and Pearl White. It pays special attention, however, to the forest-green Rakwana Green and sandy-coloured Lanka Teak, that are distinctively Sri Lankan varieties of granite. With a vision to become the most innovative granite manufacturer in Sri Lanka and meet the ever-changing needs of valued customers, Star Granite aspires to deliver quality products on time to meet the exacting requirements of customers. "Our products are world class. They conform to all international standards and are subjected to stringent quality control by our staff," said Wickramasinghe, seated behind an enormous granite table done in Blue Cocktail, a blue-peach stone.

Wickramasinghe plans to develop the industry and market innovative, quality granite products to meet the demands of quality-conscious customers using state of the art machinery. The plant already consists of machinery like Barsanti gangsaw machines, Carlmeyer 20 blade multi-cutters, line polishers, single head polishers, calibrating machines, sizing cutters and block cutters. Representing some of the leading manufacturers of granite in China, India and Taiwan, Star Granite has built excellent business relations with its suppliers and has employed the best in the industry to become one of the premier granite manufacturers in Sri Lanka. "We believe in the best and in employing the best. We endeavour to motivate our employees by creating an environment that is conducive to developing their skills through internal and external exposure."

Having essentially been in the machine and tool manufacturing business, Star Industries launched Star Granite with the collapse of their main line of business. "We knew nothing about granite. But we had to start something stable because our other industries were running at a loss." Established in 1975, Star Industries comprised 20 businesses by 1985. With 400-odd employees working in 20 different sections, it had been at its best in the 1985-1995 decade recording an enormous profit. But by the end of 1995 the group was affected by the flooding of Chinese products into the local market.

"We had 20 different sections manufacturing products like ceiling fans, water pumps, grinders, workshop tools, vehicle parts and woodworking machinery. The trouble arose in 1995 when the Indian products reached our shores." Those products, which contained neither guarantee nor after sales service certificates, were preferred by the local consumer due to the lower cost. "We could never match those prices. When we manufactured and marketed fans at Rs. 2,500, the Chinese product was available at Rs. 1,000."

Star Industries closed down in 1998 except for the lathe machines section and the proprietor was compelled to search for new avenues of business. "One of my father's Chinese friends suggested granite and we started small with just two machines." When Star Granite was established in 1999, there were five other local granite manufacturers who operated on a large-scale. "They were huge companies, had heavy investments and were extremely strong."

But, by 2000, three of these factories closed down. "We were able to acquire them," said Wickramasinghe, who feels that the decision to acquire two major granite manufacturing factories was a turning point for Star Granite. "We got most of the infrastructure from those two factories and manufactured our own tools and machines with the lathe machines from the former business."

Despite the advantage of acquiring two existing factories and the closure of one other large-scale manufacturer, the journey ahead was not a rosy one for the company. One of the main problems they had faced was the training of employees absorbed from its former business. "We had to bring experts from India to train the employees because this industry involves a lot of heavy and risky work," he said. Having trained its staff and commenced production they had launched a marketing campaign.

Star Granite operates from four locations including Minuwangoda today. It has showrooms at Seeduwa, Nawala and Kelaniya and plans to open showrooms in Galle and Kandy soon.

Facing numerous problems in expanding the site at Minuwangoda, Star Granite decided to set up another factory at Katana to expand the business. However, expansion has not given its proprietor the desired result with a huge surplus being stored at the plants in Minuwangoda and Katana. "The local market is not big and it is essentially Colombo-based. Therefore it is important to make the product accessible for those living in the outstations," says Wickramasinghe, who feels that the local market is very small compared to markets in India and Italy. "Granite is gaining popularity in Sri Lanka but it's relatively new in the outstations. Rural markets have not been explored because most companies feel that it is a luxury item and focus on the Colombo market."

Wickramasinghe plans to make granite available to all segments of the local market while simultaneously focusing on the international market. "Indian granite is the most competitive in the international market and it has flooded the local market. This is a big attack on the local industry. We cannot compete with their prices because their production cost is low." According to him, Indian manufacturers are technically advanced and have discovered economical ways of manufacturing granite. "Besides, they have a huge selection compared to our Rakwana Green and Lanka Teak."

Granite manufacturers in Sri Lanka also face numerous problems in finding the raw material that comes from areas like Rakwana, Horana, Wariyapola and Yakkala right now. "Finding the raw material that is suitable for cutting and polishing has become extremely difficult. Most villagers do not like us coming to their villages. Then there are political and bureaucratic problems and a lot of technicalities to go through in obtaining permits. The government should step forward and give us some relief."


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